Air Conditioning of 21,000 Sq.mt - Warehouse HVAC Contractor

Case Study: Transforming a 21,000 SQ.M Warehouse into a Fully Air-Conditioned Space

Client: NTDE (National Trading and Developing Establishment)

Industry: FMCG Distribution & Logistics Project: Integrated National Logistics - Dubai World Central, UAE Project Size: 21,000 sq. meters Height: 22 meters Objective:  Implement a temperature-controlled solution to maintain a consistent 22°C for premium inventory logistic center

Challenge:

NTDE, one of the UAE’s largest FMCG distribution and logistics partners, faced a critical challenge—ensuring stable temperature conditions for their extensive inventory, including rice, coffee, chocolates, and beverages. Given the size of the warehouse and the complexity of its operations, the client required an efficient cooling solution that could be implemented with minimal disruption.

The project’s complexity was further heightened by:

• Warehouse Scale: 100 racks, each 12 meters height and 60 meters length

  
  

• Installation Height: Air handling units (AHUs) installed at ground level with ducting reaching up to 14 meters

  
  

• Logistical Constraints: Limited availability of specialized lifting equipment

  
  

• Pandemic Challenges: Sourcing high-quality materials at the peak of COVID-19

  
  

Solution:

BTU Electromechanical Works LLC - best warehouse HVAC Contractor engineered a tailor-made HVAC solution to meet NTDE’s unique requirements. Our approach included:

• Air Handling Units: Installed 50T x 12 AHUs at ground level for optimal performance

  
  

• Ducting System: Implemented G.I ducts (2000 x 1000) running vertically up to 14 meters

  
  

• Fabric Ductwork: Deployed 60 meters of specialized fabric ducts for uniform airflow distribution for each AHU (12 AHU’s) and reduce the load on the roof structure.

  
  

Integrated National Logistics, Dubai World Central

• Specialized Equipment: In Dubai, there is only one battery-operated scissor lift capable of reaching 22 meters. Since this is a food-related logistics center, using a diesel-operated scissor lift was not an option.

• Pandemic-Proof Sourcing: Procured high-quality fabric ducts from Wuhan, China, ensuring reliable air distribution and eliminating hot pockets
  

Execution & Results:

Despite operational constraints and global supply chain disruptions, BTU Electromechanical Works LLC - best warehouse HVAC Contractor successfully completed the project with precision. The outcome:

• Achieved the Target Temperature of 22°C

  
  

• Enhanced Storage Conditions for Over 100 Global Brands

  
  

• Zero Downtime or Interruption to Ongoing Warehouse Operations

  
  

• Improved Product Integrity and Longevity
  

Client Testimonial:

Memory Captured with Mr. Ralf - After Chiller Installation

Conclusion:

BTU Electromechanical Works LLC - best warehouse HVAC Contractor specializes in delivering cutting-edge MEP solutions tailored to large-scale storage facilities and logistics centers. Our ability to execute complex projects with minimal disruption ensures optimal operational efficiency for our clients.

Are you looking for a Reliable warehouse HVAC Contractor? Contact BTU Electromechanical Works LLC for expert cooling solutions tailored to your business needs.